How to Make a Packer for Ground Anchor Construction (Part 2)

Hello, everyone.

This is Enta.

It kind of feels like the rainy season, doesn't it? Even though it's summer...

I just can't seem to improve my efficiency on cement-based projects...

It really is a hassle, isn't it?

There are limits to how long we can keep things on hold, and just when it feels like work is finally getting started, we’re not seeing any progress...

Looks like this year is going to be a tough one in a lot of ways, lol.

Let's just keep plugging away without worrying about it!


But that's beside the point.

How to Make a Packer (Part 2)

Last time, I cut the packer to a length about 20 centimeters longer and shorter than the specified length.

So, this time, it's the cement slurry injection hose.

Even when using a packer, the basic principle for injection is to start from the bottom.

Pour the cement slurry from the bottom up.

Cutting the Cement Slurry Injection Hose

Cut it to a length of approximately the anchorage length plus the free length plus 50 centimeters (from the injection point).

You don't have to install it all the way down to the bottom of the anchorage length; it's fine as long as it's about 10 or 20 centimeters above that point.Injection Hose Length

Please be careful, as the cement slurry may stop flowing if it gets stuck to the bottom.

If you make a few slits in the tip of the injection hose, even if the tip gets clogged,

Cement slurry will leak out from the other cracks.

 

If the injection tube is too short, it can be difficult to inject, so it’s okay if it’s a little longer.

If you avoid ordering materials (cement) in exact, rigid quantities and instead order with a little extra, you can rest assured you won’t run out.

In the worst-case scenario, I think pretty much any anchor supplier would have this type of poly hose (injection hose) in stock. Haha.

 

Next is the test hose.

Checking the Injection Hose; Installing the Hose

It doesn't really matter whether you include this or not, but,

If you do install one, place it about 10 to 20 centimeters below the top of the anchorage length.

Free length + 20 centimeters (fixed length) + 50 centimeters (injection point)

If cement slurry is injected through the injection hose and the grout rises up through the test hose,

This is used to verify that the grout has been filled.

However, if this anchor is a long one—over 20 meters, for example—it may not rise up through the inspection hose.

As you'd expect, when it's that long, it takes time to bring it up, and the pressure at the bottom of the packer is absolutely immense.

It would be a waste if the packer broke because you fed too much through it, so it’s okay to use a shorter packer.

I think it's probably okay to leave it out if you're using a long anchor.

 

And since the longer it is, the more material is used, both insertion and injection become more difficult.

Since this consists of PC steel strands, an injection hose, and a verification hose, the casing size may change if the circumference increases.

If you don't install one, connect a pressure gauge to the injection hosePressure ManagementThis allows you to check whether the solution is being injected properly.

The packer itself works even without applying pressure,It got dehydrated on its own due to the weight and became rock-hardThat's it.

Please be careful, as applying too much pressure can cause the tip of the packer to burst, ruining it.

 

See you later.

Leave a comment

This site uses Akismet to reduce spam. Learn how your comment data is processed.