{"id":42264,"date":"2020-07-15T08:00:36","date_gmt":"2020-07-14T23:00:36","guid":{"rendered":"https:\/\/norimen.net\/wordpress\/?p=42264"},"modified":"2026-05-17T11:59:25","modified_gmt":"2026-05-17T02:59:25","slug":"rail-replacement-rare","status":"publish","type":"post","link":"https:\/\/norimen.net\/en\/rail-replacement-rare\/","title":{"rendered":"The Challenging Task of Replacing Rails | A Maintenance Challenge"},"content":{"rendered":"<p>Hello, everyone.<\/p>\n<p>This is Enta.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-42265\" src=\"https:\/\/norimen.net\/wordpress\/wp-content\/uploads\/2020\/07\/2020-07-09-09.53.54.jpg\" alt=\"Rotary Percussion\" width=\"600\" height=\"450\" srcset=\"https:\/\/norimen.net\/wordpress\/wp-content\/uploads\/2020\/07\/2020-07-09-09.53.54.jpg 600w, https:\/\/norimen.net\/wordpress\/wp-content\/uploads\/2020\/07\/2020-07-09-09.53.54-300x225.jpg 300w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/p>\n<p>For the past few days, I've been replacing the rails\u2014the core component of the rotary percussion mechanism.<\/p>\n<p>After prolonged use, the rails will wear out.<\/p>\n<p>The rails get dented as the cam follower runs along them. (I forgot to take a picture of that, though.)<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-8818\" src=\"https:\/\/norimen.net\/wordpress\/wp-content\/uploads\/2018\/12\/2018-12-20-09.29.20-600x450.jpg\" alt=\"Cam follower\" width=\"600\" height=\"450\" srcset=\"https:\/\/norimen.net\/wordpress\/wp-content\/uploads\/2018\/12\/2018-12-20-09.29.20.jpg 600w, https:\/\/norimen.net\/wordpress\/wp-content\/uploads\/2018\/12\/2018-12-20-09.29.20-300x225.jpg 300w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/p>\n<p>This is a cam follower, and a rail runs between these bearings.<\/p>\n<p>Normally, replacing this rail is quite a difficult job.<\/p>\n<p>The mounting location is already set, but welding is absolutely crucial!<\/p>\n<p>&nbsp;<\/p>\n<p>But we have our own in-house welder!<\/p>\n<p>That's right\u2014Wakazono Manufacturing is really into motorcycles these days!<\/p>\n<p>I asked Wakazono Seisakusho\u2014who\u2019s always writing articles about motorcycles\u2014to come by. lol<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-42266\" src=\"https:\/\/norimen.net\/wordpress\/wp-content\/uploads\/2020\/07\/2020-07-13-10.47.32.jpg\" alt=\"Rotary Percussion Rail\" width=\"600\" height=\"450\" srcset=\"https:\/\/norimen.net\/wordpress\/wp-content\/uploads\/2020\/07\/2020-07-13-10.47.32.jpg 600w, https:\/\/norimen.net\/wordpress\/wp-content\/uploads\/2020\/07\/2020-07-13-10.47.32-300x225.jpg 300w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/p>\n<p>First, we'll start by installing the chain rail.<\/p>\n<p>This part is pretty straightforward, so Yuki, the nephew of Wakazono Manufacturing, is handling the installation.<\/p>\n<p>Also, since the main rail is slightly warped, I'll take it to a milling shop to have it straightened.<\/p>\n<p>It may look straight, but it isn\u2019t actually straight, so we use machining to make it straight. For machines with surprisingly precise mechanisms, like rotary percussion machines, details like this are crucial.<\/p>\n<p>If you don't do this properly, the core may shift when using the casing, which can lead to excessive wear on consumables.<\/p>\n<p>I'm looking forward to the machining work.<\/p>\n<p>&nbsp;<\/p>\n<p>If we can finish it by the end of this week, we'll be heading out to the job site starting next week.<\/p>\n<p>It's really great that we can do our own repairs!<\/p>\n<p>I hope that as employees remember these things, it will help them improve their skills.<\/p>\n<p>&nbsp;<\/p>\n<p>See you later.<\/p>\n<p>Lately, he\u2019s been working on manufacturing motorcycle parts, repairing mufflers, and welding other specialized products, and he\u2019s working harder than ever.<\/p>\n<p>Next time, I plan to create an improved version of the core die.<\/p>\n<div class=\"linkcard\"><div class=\"lkc-external-wrap\"><a class=\"lkc-link no_icon\" href=\"https:\/\/waka-w.com\" data-lkc-id=\"29\" target=\"_blank\" rel=\"external noopener\"><div class=\"lkc-card\"><div class=\"lkc-info\"><div class=\"lkc-favicon\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.google.com\/s2\/favicons?domain=waka-w.com\" alt=\"\" width=\"16\" height=\"16\" \/><\/div><div class=\"lkc-domain\">Wakazono Manufacturing<\/div><\/div><div class=\"lkc-content\"><figure class=\"lkc-thumbnail\"><img decoding=\"async\" class=\"lkc-thumbnail-img\" src=\"https:\/\/s.wordpress.com\/mshots\/v1\/https%3A%2F%2Fwaka-w.com?w=100\" width=\"100px\" height=\"108px\" alt=\"\" \/><\/figure><div class=\"lkc-title\">Wakazono Manufacturing<\/div><div class=\"lkc-url\" title=\"https:\/\/waka-w.com\">https:\/\/waka-w.com<\/div><div class=\"lkc-excerpt\">For all your stainless steel fabrication needs in Iwakura City, Aichi Prefecture, turn to Wakazono Seisakusho<\/div><\/div><div class=\"clear\"><\/div><\/div><\/a><\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Hello, everyone. This is Enta. For the past few days, I\u2019ve been replacing the rails\u2014a key component of the rotary percussion mechanism. After prolonged use, the rails tend to wear out. Since the cam follower runs along the rails, they end up getting dented. (I forgot to take a picture of that, though.) \u2026<\/p>","protected":false},"author":2,"featured_media":42197,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_bbp_topic_count":0,"_bbp_reply_count":0,"_bbp_total_topic_count":0,"_bbp_total_reply_count":0,"_bbp_voice_count":0,"_bbp_anonymous_reply_count":0,"_bbp_topic_count_hidden":0,"_bbp_reply_count_hidden":0,"_bbp_forum_subforum_count":0,"footnotes":"","jetpack_post_was_ever_published":false},"categories":[1],"tags":[126,706,1484,1887,2068,3605,3634,3635],"class_list":["post-42264","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-others","tag-126","tag-706","tag-1484","tag-1887","tag-2068","tag-3605","tag-3634","tag-3635"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.2 (Yoast SEO v28.2) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ 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